Plastic Granule Making Plant

Product Details:

INDER machine tools international is a leading manufacturer & supplier of Plastic Dana Making Machine, this machine would open a new doorstep towards solid plastic waste management. The machine enables the processing of plastic waste at the point of generation and thereby eliminates the Pollution caused by the careless disposal of the same. It also ensures that all the possible waste generated is recycled. Since all the activities of granulation are incorporated in a single unit, it makes Plastic Dana machine more compact and easy to handle.

All the process required for plastic granulation is performed on separate machines.ie the Crushing, Extrusion and granule cutting are done in the Crusher, Extruder, Granule cutting unit respectively which are Physically separated. The domestic plastic Waste Granulator aims at combining all the activities of granulation in a single unit.

Operations:

SEGREGATION: segregation is a manually performed operation. Initially, the Nondegradable Plastic waste materials need to be separated from the domestic waste. Different methodologies are employed for this segregation. One of the methods in practice is, dumping the waste into two separate buckets green and yellow in color. The green bucket carries degradable waste and the yellow carries nondegradable waste. The yellow buckets move towards recycling, wherein the separation of the plastics, metals and other materials takes place. The plastics separated from the yellow bucket must further undergo classification on basis of their type of materials. This segregated plastic moves for cleaning.

Washing Or Cleaning Process:

Washing is the process of removing particulate matters, oil content and food particles from the segregated plastic waste.The operation is performed in Rotating washing drum. Water with suitable additives added serves as the cleaning agent. Drying of the cleaned plastic waste is required before it is transferred for further processing. The process of Segregation and cleaning are performed separately on different machines and operated manually.

Crushing Process:

Crushing is the process of breaking down the plastic waste into smaller size approximately l0*10. The size can be varied depending upon the blade placement within the crusher. The plastic wastes after segregation fed into the crusher through a Hooper undergo crushing between the stator and rotor. The rotor is driven by electric motor. The crushed particles thereafter move into the Extruder.

Extrusion:

The extruder is the prime part of the machine wherein the crushed particles get drawn into wires through a die. The screw is the heart of the extruder, which employs heating element through its length.The heat for melting the Crushed plastics is controlled using a heating control unit. The Screw, which is motor driven conveys the molten Plastic to the opening of the die. The die produces wires of required thickness which are drawn by the take off Wheels through the cooling channel towards the DANA cutting unit.

Dana Or Granule Cutting:

The drawn wires are cut into granules of required size in the granule cutting unit. A rotating blade performs the act of cutting the wires. The size of the cut granules can be varied by changing the speed of rotation of the blade. A motor along with gearing attachments is used for the purpose of blade rotation.

Inder Machine Tools International can design DANA plastic machines as per client requirement. Going green in manufacturing is no longer an option, feel-good choice. It is sound business and our opportunity to regain a competitive edge in the global economy.